F-35 May Never Be Ready for Combat

The F-35’s cannon door causes the plane to pull to one side, reducing the accuracy of the gun. (Photo by http://www.jsf.mil)


Testing Report Contradicts Air Force Leadership’s Rosy Pronouncements

The F-35 Joint Strike Fighter program is the most expensive procurement program in Pentagon history. It’s been plagued by schedule delays, gross cost overruns, and a slew of underwhelming performance reviews. Last month the Air Force declared its variant “ready for combat,” and most press reports lauded this as a signal that the program had turned a corner. But a memo issued from the Pentagon’s top testing official, based largely upon the Air Force’s own test data, showed that the Air Force’s declaration was wildly premature.

Dr. Michael Gilmore’s latest memorandum is damning. The F-35 program has derailed to the point where it “is actually not on a path toward success, but instead on a path toward failing to deliver the full Block 3F capabilities for which the Department is paying almost $400 billion.” The 16-page memo, first reported by Tony Capaccio at Bloomberg and then by others, details just how troubled this program is: years behind schedule and failing to deliver even the most basic capabilities taxpayers, and the men and women who will entrust their lives to it, have been told to expect.

The Pentagon’s top testing office warns that the F-35 is in no way ready for combat since it is “not effective and not suitable across the required mission areas and against currently fielded threats.” (Emphasis added) As it stands now, the F-35 would need to run away from combat and have other planes come to its rescue, since it “will need support to locate and avoid modern threats, acquire targets, and engage formations of enemy fighter aircraft due to outstanding performance deficiencies and limited weapons carriage available (i.e., two bombs and two air-to-air missiles).” In several instances, the memo rated the F-35A less capable than the aircraft we already have.

The memo from the Director, Operational Test & Evaluation makes very clear that the constant stream of positive pronouncements made by the Joint Program Office and Air Force generals have been false. Statements that General Hawk Carlisle, the Air Force’s Air Combat Commander,recently made to the pressand that Joint Program Office chief Lt. Gen. Christopher Bogdan has made intestimony on Capitol Hillare directly contradicted by the facts reported in the memorandum. “The F-35A will be the most dominant aircraft in our inventory because it can go where our legacy aircraft cannot and provide the capabilities our commanders need on the modern battlefield,” General Carlisle said during the IOC announcement. According to Dr. Gilmore, however, this is not the case and there is evidence that the Air Force knew this already. Before declaring its variant ready for combat the Air Force conducted and presumably read its own evaluation. The DOT&E memo clearly states that the findings contained within are “fully consistent” with the official report of the Air Force’s own internal IOC Readiness Assessment Team report.

This memo is a brutally revealing assessment of the F-35’s performance deficiencies. It’s important to note that Congress and the public know of these severe and debilitating deficiencies only because Congress mandated an independent testing office with broad bipartisan support in 1983—and because the present director is a person of independence and integrity.

Limited Combat Ability

The Air Force’s current configuration can only carry two long range air-to-air missiles (but no dogfighting short-range heat-seeking missiles) and two bombs to attack targets on the ground. This very limited weapons load-out is the result of ongoing software deficiencies, not of any potential (though untested) ability of the plane to carry more types of weapons. Larger numbers of weapons would have to be carried externally, however, which compromises the aircraft’s range and stealth.

The next software version, Block 3F which is currently suffering major development problems, should eventually allow the F-35 to employ the larger variety of weapons originally specified in 2001, but these planes are still years away from being operationally tested, much less actually reaching the fleet. So for the time being, even if the current F-35 could perform in combat (which DOT&E’s memorandum makes clear it can’t), the small and non-diverse ammo load means any fight the F-35 finds itself in had better be a short one.

Another of the F-35’s basic shortcomings is the lack of a usable cannon. The Block 3i aircraft lacks the ability to employ the cannon because the software needed for it is a Block 3F development and has yet to be completed. This issue has been reported many times before. Now we learn that there are doubts that the most recent version of the plane’s complicated helmet, which is the only way to aim the cannon, will be accurate enough to reliably hit air-to-air or ground targets.

This latest DOT&E report also makes public another problem with the cannon on the Air Force’s variant of the plane, the F-35A. This is the only variant that includes an internal cannon. The variants for the Marine Corps and Navy both use an external belly-mounted gun pod. In order to keep the F-35A stealthy, the internal cannon sits behind a small door that opens when the cannon is fired. The Air Force proudly released a video of the first time an F-35A test fired its cannon in flight. Now we know that the simple action of opening the small door causes the plane to turn slightly because of the door’s drag, possibly enough to cause the cannon to miss. The DOT&E memo reports that these door-induced aiming errors “exceed accuracy specifications” which will make it quite difficult for pilots to hit targets. And since the Air Force’s F-35 only holds 181 rounds—as opposed to 511 for the F-16 and 1,100 for the A-10—every bullet will count.

F-35 Close Air Support Threatens Troops on the Ground

This latest DOT&E memorandum undermines one of the fundamental arguments in favor of the F-35 in the CAS role: that the F-35 will need to provide close air support in places with high levels of enemy air defenses, a mission that would require stealth capabilities. But the battles in which CAS is needed don’t generally take place in areas where there are high levels of enemy air defenses. The memo points out that close air support is normally conducted in low-air defense threat environments. This is a simple acknowledgement of the “close” in close air support. When close air support is discussed, it is important to consider the entire military system, both air and ground forces. These forces support each other mutually. By the time the ground troops who engage the enemy in close combat get involved, our military has already cleared out the heavy air defense. And the enemy ground troops will not be dragging around bulky, lightly armored, slow-to-move, hard-to-resupply “high threat” missile systems into the battle area because they will be too busy maneuvering and dodging bullets in the ground fight.

Air support for friendly troops fighting the enemy is exactly where the lack of a usable cannon is most distinctly felt—and the F-35 won’t have a usable and test-proven cannon until 2019 at best. Cannons are the most effective weapon in far more CAS situations than rockets (which the F-35A currently does not carry) or a couple of guided bombs (which it does). This is true especially when the plane needs to engage a target in a “danger close” situation, with the enemy in very close proximity to friendly troops. A GBU-12, the smaller of the two bombs the F-35A can currently employ, is a 500-pound bomb. At 250 meters (820 feet), a 500-pound bomb has a 10 percent chance of incapacitating a friendly soldier based on the military’s risk-estimate table. That might not seem like much, but history has proven that most firefights actually take place at considerably less than 100 meters. If F-35As are the aircraft providing CAS, this means that enemies closing with our troops will have plenty of room—150 meters or more—to maneuver free of fire from above.

Data Fusion Causes Pilots to See Double

Publicists and “experts” sent out to try to convince the American people their money isn’t being wasted on the F-35 frequently tout the system’s capability to combine data derived from onboard sensors, sensors on other aircraft, and ground sensors. This is called sensor fusion. Each F-35, like other current fighters, has radars, video cameras, infrared seekers, and passive electronic warfare receivers to locate targets and threats in the air or on the ground. One of the main selling points for the F-35 has been that its computer system is intended to merge the information from all these onboard and offboard sensors to create a simple combined-sensor display (instead of the current approach of a separate display for every sensor) of each target and each threat for the pilot. This single display is shared instantly with every other plane in the formation. This is supposed to provide everyone with a more accurate, less confusing picture of the target and threat environment surrounding the formation—and to do so quickly without the need for time-consuming radio voice exchanges.

That’s what it’s supposed to do anyway. As it turns out, the F-35s have difficulty managing and fusing their own data, let alone that of their wingmen or surveillance assets further away.

Test pilots have reported their F-35s are creating false multiple tracks when all of their sensors are turned on. For example, when a radar and an infrared sensor detects the same enemy plane, the two sensors display it on the helmet-mounted sight as two enemy planes. The same thing happens when two or more sensors detect the same ground target.

It is bad enough that each individual F-35 computer struggles to create a clear picture of what is going on in the battlespace for the pilot. But the false target problem is compounded when multiple F-35s try to share data through what is called the Multi-Aircraft Data Link.

Logistics Software Falling Behind

Future Development in Jeopardy

The program is supposed to have truly combat-capable F-35s—Block 3F—ready for operational testing at the end of the System Development and Demonstration process, which is now scheduled to be at the end of 2018. Dr. Gilmore reports that while some progress is being made in the simpler developmental flight-testing process, the pace has fallen far behind that which is necessary to complete the Block 3F testing within the remaining schedule and budget. And this is the point in the developmental flight test plan where the most complex capabilities are added to the plane. He estimates developmental flight testing will need to continue at full capacity for at least another year to “complete the planned testing of the new capabilities and attempted fixes for the hundreds of remaining deficiencies.” It will simply be impossible to complete operational testing by the 2018 deadline.

To complicate matters even further, the program is losing testing personnel right at this critical juncture. The test centers have a turnover rate of approximately 20 percent on a normal basis. DOT&E reported that the recent departures are not being replaced. Dr. Gilmore also reports the program has started laying off people including maintenance staff, engineers, and analysts. The layoffs have started a cascading effect where many of those left are now looking for other jobs before they can be laid off.

Dr. Gilmore pointed out that how “the program will be able to complete the volume of work remaining at the integrated test centers while the staffing begins to ramp down is not known.”

This is all further evidence of program mismanagement. There is still a long way to go to complete the development phase of the JSF program, but rather than budgeting to resource that adequately, program officials seem to be focused more on expanding future procurement budgets. JSF Program officials both inside the government and at Lockheed Martin have repeatedly expressed their desire to ramp up from low rate initial production. They want Congress to authorize a block buy of 465 planes—with commensurate large pre-payments—for the United States and foreign military partners beginning in 2018. But not one official has expressed the need for funding the extra people and extra flight hours essential to keeping the development program from sliding further behind.

Future Testing on Shaky Ground

The most worrisome news in this report is that officials in the Air Force and the Joint Program Office seem to be ramping up production and simultaneously slow-rolling future testing of the F-35. Dr. Gilmore reports that “plans and support for preparing for adequate IOT&E have stagnated.”

Not only has the Joint Program Office failed to create an adequate operational testing plan, it has failed to fund and test the equipment essential to conduct the tests. This includes no funding for flight-testing the Data Acquisition Recording and Telemetry pod, an instrument mounted to the F-35 that is used to simulate the aircraft’s weapons. This is essential for reporting and analyzing the results of each simulated weapons firing. There can be no such tests until the pod is cleared for function and safety in conditions that the plane will fly during the engagement and weapons testing.

The Last Honest Assessment of the F-35 Program?

This DOT&E memo clearly exposes the Air Force’s F-35 IOC announcement as nothing more than a publicity stunt.

Unfortunately, Dr. Gilmore’s memo may prove to be one of the last honest assessments of the F-35 program the Congress, White House, DoD, or American people receive. Dr. Gilmore’s position as Director, Operational Test & Evaluation is an appointed one, made by the President. He has proven himself to be an independent, principled actor. He has resisted the temptation that several, though certainly not all, of his predecessors failed to resist: to act on behalf of their future employers in the defense industry by signing off on ineffective operational test plans or watering down reports of operational test failures to make it appear as though all is well for continued program funding.

And so it may be again in a few months. With a new Administration, there may well be a new head of operational testing. Unless a competent and courageous operational tester, one not beholden to industry, occupies that office, the men and women who have to take these weapons into combat will be in danger of receiving flawed tools that could cost them victory and their lives. With all the evident foot-dragging that has taken place so far, a skeptical observer could be forgiven for believing that those in charge of the F-35 program may be attempting to run out the clock on Dr. Gilmore’s tenure.

Full article: F-35 May Never Be Ready for Combat [Project on Government Oversight (POGO)]

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